Automated Storage Solution to a Leading Pharmaceutical Producer

Everunion delivered a fully automated high-density storage system to a leading pharmaceutical manufacturer, integrating 21m AS/RS cranes with 4-way shuttle racking. This turnkey solution was tailored to meet the strict compliance, scal...

Everunion delivered a fully automated high-density storage system to a leading pharmaceutical manufacturer, integrating 21m AS/RS cranes with 4-way shuttle racking. This turnkey solution was tailored to meet the strict compliance, scalability, and efficiency demands of the regulated healthcare sector, with a total of 11,630 pallet positions designed to support the client’s long-term growth.

Client Challenges

As a pharmaceutical enterprise operating under stringent industry regulations, the client faced four critical bottlenecks:

Scalability Pressure: Rapid business growth required expanded storage without constructing a new facility.
Compliance Requirements: Mandatory batch tracking, partitioned storage, and full traceability for pharmaceutical goods.
Space Constraints: Fixed warehouse footprint meant maximizing vertical storage density was a top priority.
Operational Inefficiency: Manual handling caused slow retrieval speeds and human error risks, threatening supply chain reliability.

Our Solution

Our engineering team designed a custom hybrid automated system:

21m High-Bay AS/RS System: Unlocked ultra-efficient vertical storage, fully utilizing the warehouse’s clear height to maximize capacity.
7.3m 4-Way Shuttle Racking: Enabled omnidirectional cargo movement for flexible deep-lane storage and batch segregation, ensuring compliance with pharmaceutical inventory rules.
WMS Integration: Seamlessly connected to the client’s ERP system for real-time inventory monitoring and automated batch tracking.
End-to-End Service: Delivered full turnkey support from initial design, production, and export, to on-site installation and commissioning.

Results & Benefits

+65% Storage Density: Maximized vertical and deep-lane storage, eliminating wasted space without facility expansion.
80% Reduction in Manual Labor: Automated handling cut picking time by 50% and eliminated human error in inventory management.
100% Compliance Readiness: Partitioned storage zones and batch tracking fully aligned with pharmaceutical industry traceability standards.
Long-Term Cost Savings: Avoided facility expansion costs and reduced ongoing operational expenses by optimizing labor and space utilization.

Client Testimonial

“This system didn’t just solve our storage problems—it future-proofed our operations for the next decade. The efficiency and compliance gains have directly improved our supply chain reliability.”

— Senior Supply Chain Director, Pharmaceutical Client

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